Intermediate plastic layers

Workpiece carriers

Product safety during transport begins with the packaging: intermediate plastic layers protect components and workpieces while ensuring efficient and space-saving stackability. swissplast manufactures intermediate layers and deep drawing inserts for pallets and other transport systems that secure and protect your goods – regardless of the product shape or packaging specifications.

Nestable and stackable intermediate plastic layers from swissplast

Stackable and nestable layer pads are a particular design challenge. Not only do the nests have to match the component, but the bottom of the workpiece carrier above must also fit exactly on the top of the workpiece to be transported: like an egg carton. The intermediate layers from plastic give the components support, but also ensure constructive stackability. This allows you to use the plastic workpiece carrier as a securing plate as well as a closing lid to protect the components. swissplast uses vacuum-based thermoforming to adapt the deep drawing inserts to the exact shape of the workpiece.

Deep drawn inserts protect your goods in transit: precise fit & low cost

Protection against twisting due to coloured strips or tapered corners
Label pockets on the intermediate inserts
Marking of the workpiece carrier via pad printing, hot stamping, screen printing, etc.
Individual identification features by barcode labels, RFID transponder

blaue Zwischenlagen aus Kunststoff, die übereinander liegen

Perfectly protected: Plastic intermediate layers for pallets & load carriers

Workpiece carriers and plastic trays from swissplast are given the desired shape by deep drawing high-quality plastic. Our experts in plastics technology manufacture the plastic inserts according to our customers’ specifications so that workpieces on pallets, large-capacity load carriers, stanchion pallets or small-capacity load carriers neither slip nor fall over. The intermediate layers from swissplast have either optical protection against twisting in the form of coloured markings or mechanical protection through non-symmetrical corners or nestable contours of the plastic tray. The plastic intermediate layers are marked using various printing and embossing processes or by positioning individual identification means, for example barcodes or transponders. The plastic inserts and transport systems from swissplast meet every one of your requirements.

Top service from swissplast: buy high-quality intermediate plastic layers

Economical and high quality: plastic dividers from swissplast are used worldwide for transporting sensitive or bulky products, components and tools. Plastic layer pads enable quick nesting and stacking, whether for transport or storage. Choose the expert in plastics processing with plants in Bavaria, Thuringia and Switzerland.

swissplast looks forward to your order.

General information

Properties of the interlayers

Plastic intermediate layers from swissplast can be reused for a long time due to their chemical and water resistance as well as abrasion resistance. They can be made stackable, rotatable and nestable, depending on the storage conditions.

Application of the intermediate layers

Our plastic interlayers are mainly used in production and storage, but also in the shipping of goods. The stackability or nestability ensures a stable stand during storage, so that your goods are not damaged during logistics and transport.

Production of the interlayers

At swissplast we work according to strict quality principles. The plastic inserts and plastic layer pads are manufactured and customised according to your specifications. Deep-drawing and subsequent CNC milling give us many options for designing the plastic layer pads.

FAQ

What are intermediate layers?

Intermediate layers are placed between the products to be stored. They are tailored to the shape of the goods and ensure a firm hold.

What is the purpose of interlayers?

Plastic interlayers secure the goods during storage and transport. The specific shape of the layer pads matches the product. This means that the product cannot slip and is protected against impact damage.

Are layer pads suitable for me?

We produce plastic layer pads for many different applications. Basically, our plastic inserts are suitable for sensitive, bulky products, components and for tools. But we can also produce interlayers for other objects. Please send us an enquiry and we will be happy to take a look at your situation.

Plastic interlayers from swissplast

Plastic layer pads provide a simple and convenient solution for the storage and logistics of industrially manufactured products. They lie on top of one row of goods, then another row of goods can be placed on top of the layer pad. The plastic layer pads are produced using our proven thermoforming process. In this process, a plastic sheet is heated, placed over a template, the air is sucked out and the finished deep drawn insert remains. When manufacturing our plastic layer pads, we pay attention to various factors: the choice of the right plastic, the optimal fit and the smooth integration into your proven storage and transport systems. This is how we ensure that you get the ideal plastic layer pad for your operation.

Intermediate layers for storage and transport of industrially manufactured goods

Damage to goods can occur both during storage and shipping. Plastic layer pads prevent this damage by securing the products to be stored. They also increase mobility, as layer pads allow several rows of products to be grouped together and moved on one pallet. The stackable and nestable plastic layer pads from swissplast contribute to the efficient and space-saving storage of your product. We can provide the plastic layer pads with coloured stripes or angled ends to create protection against twisting and thus simplify handling. Further individualisation options for a pallet layer pad include label pockets, embossing of logos and lettering using a printing process, and the installation of identification features such as barcodes and RFID tags. Contact us, we will be happy to assist you!

Sustainably produced interlayers from Switzerland and Germany.

At swissplast, product quality always comes first. Of course, this also applies to plastic layer pads. Our production is efficient (time-saving and with a low error rate) and sustainable (use of recycled materials in combination with CO2 compensation). This way, you get plastic interlinings that are produced in an environmentally friendly and cost-effective way on the one hand and that you can use for a long time on the other. We recommend the use of plastic layer pads at various stages in the product lifecycle: During storage, layer pads help to stow the goods safely and in a space-saving manner. During transport, thermoformed inserts are useful because they protect the goods from external influences and thus reduce waste. Plastic inserts also improve the handling of your product by making it easier to transport on pallets. Let our professional team advise you now on the subject of interlinings!

Other workpiece carriers